+86-757-22667066
  • Phone

    +86-757-22667066

  • Address

    C1001 OYD Bulding,1 Chenggong Road, Fengxiang Industrial Area Daliang Shunde Foshan Guangdong China

  • E-mail

    admin@xingyuan-lighting.com

Quality Management System


—IOC



Inspection appied for ----the Incoming parts

Sampling rate: 20% per batch

Criterion of acceptability: 99.5% qualified is acceptable




Plastic PartsLED ChipsPCB
Plastic PartsLED ChipsPCB



BatteryCable1
BatteryCable

Metal Parts





QC




Test items:

For plastic part- strength test, Anti-UV test

For LED chips-optical performance test, luminous decay test

For battery-Charging& Discharging test , capacity test ,

For Cable-resistance test , tension test

For Metal parts-Salt spray test





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Quality Management System



—Process Quality Control



Inspection applied for ----the products under assembly

Sampling rate: For all item ,anytime

Criterion of acceptability: Exactly conform with the samples which has been approved by client



Test items:

Appearance ,Electronic performance, Optical performance ,Function, Accessories .

Battery charging & discharging performance (for rechargeable products)




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Quality Management System

—Aging Test



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To guarantee at least 99% qualification rate each Item of each order ,Aging process must be impose on each item of each order .


For each item of each order , sample 30% of the order quantity , run for 36hours at the highest level of it’s rated voltage


If rejection rate higher than 0.2%, the aging process will be extend to all of the same item . if the rejection rate still higher than 0.2% , the production should be paused until the source which caused the issues was found out .






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Quality Management System

—Outgoing Quality Assurance



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Inspection applied for ----the products are ready to deliver to client

Sampling rate: 30% of order quantity, for each order ,each items

Criterion of acceptability: 100% qualified is acceptable




Test items:

Appearance ,Electronic performance, Optical performance ,Function, Accessories .

Battery charging & discharging performance (for rechargeable products)






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Automotive and Signal Goniophotometers




---Necessory Equipment To Judge whether the light



meet the requirement of regulation of R65 of E-MARK approval



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R65 Requires ,the Frequency of rotating & flashing function should be limited in the range of 2~4Hz, at the voltage of 90%, 100%,115% of voltage rate , this requirement is easy to achieve for single flash function , so most supplier only do the certificate of flash function only , the Rotating Frequency is very hard to control .


R65 Also Requires the color should satisfy the specified requirement in chromaticity coordinate

With this equipment , our engineer can adjust their design to meet the requirement of R65 according to the Experiment data






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Quality Management  


--EMC



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EMC500 Electronic Magnetic Compatibility Tester




---Necessory Equipment To Judge whether the light meet the requirement of regulation of R10 of E-MARK approval



All the electronic device produce electromagnetic interference, when one device works ,

the interference can influence other electronic device , sometimes is deadly, With this equipment , we can avoid this potential risk when our engineer design the circuit of lights according experiment data






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Quality Management 


--ROHS



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EDX1800E Heavy metal analyzer



---Necessory Equipment To Judge whether the light meet the requirement of regulation of ROHS



For all the raw material and finishes products of each order , we will sample 10% to do the ROHS test ,to see whether they meet the ROHS requirement







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Quality Management --Advanced Inspection Equipment


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This equipment is applied to Inspect whether the luminance , the color temperature ,and luminous decay satisfy the requirement of customers





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Quality Management



--Advanced Inspection Equipment



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This equipment is applier to inspect the endurance ability of light In extreme climate ,to inspect whether it runs normally in extremely Low temperature and extremely high temperature






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Quality Management

--Advanced Inspection Equipment



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Quality Management

--Advanced Inspection Equipment



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This equipment is applied to inspect the performance of Waterproof , All of our products should pass the IP65 waterproof grade






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Quality Management



--Advanced Inspection Equipment



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This equipment is applied to inspect the performance of Rust-proof, to inspect the metal parts of all our Products , Sometimes , our products is used in environment of high salt ,high humidity , High temperature , metal parts is easy to go rust under the combined effect of above factors.






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Quality Management



--Advanced Inspection Equipment


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This equipment is applied to inspect the toughness of Light , All of our products is installed on the vehicle , sometimes heavy-duty Vehicles , the light will takes much vibration , shocking , if the Toughness of lights housing and the firmness of electronic component Inside the light are not enough , the light will break under a very tiny Vibration .This equipment is used to judge whether the toughness of light satisfy The requirement of customers